Automatic BiB filler
Automatic SRAML bag-in-box (BIB) fillers enable high-speed volumetric filling of a wide range of pumpable products into single bags with 1-inch spouts.
SRAML bag-in-box filling machines are essential to any bag in box filling and packaging line and offer a variety of upgrade options to meet the needs of your production.
The operator inserts an empty bag into the spout holder and activates the filling sequence. The system locks the bag in place, removes the cap and inserts the product valve. Any residual air is removed by the vacuum and the product flow begins by means of the integral pump. When the bag is filled to the desired volume, the product flow is shut off, nitrogen can be puffed, the bag is recapped and the operator takes the filled bag from the holder.
The filling head can be moved automatically or manually. SRAML ABB and RBB fillers allow you to work with a wide range of different caps and bag spout shapes by simply replacing the format parts. Constructed with a double table system, the top table surface is a bar grid allowing the liquid to drain without coming into contact with any of the machine’s components in case of product spillage. The top table can be adjusted by height and inclination so the level of the liquid in the bag can be regulated before closing with no space in the bag left.
SRAML bag-in-box filling machines are equipped with the cleaning-in-place (CIP) technology enabling superior hygiene and sanitization program selected in the “washing menu”.
It allows the use of different elements such as flowmeter, pump and buffer tank, depending on the filling application. Easy to use and maintain, this advanced filling and packaging technology greatly facilitates the work process and complies with the highest food-safety standards, ensuring top BIB filling experience and product quality.
- Top quality equipment
- Preservation of product quality
- Pouch filling an option for most models
- Innovative design
Available with single or double head, the automatic high-speed BIB filler ABB is designed for production facilities in pursuit of efficiency, reliability and high-quality filling. All parameters are adjustable, allowing complete flexibility and control over the filling process.
Once the operator sets the bag in place and presses the START button, the ABB filling machine automatically performs the complete cycle: bag opening, pre-vacuuming to remove all the air from the bag, product filling with the possibility of nitrogen (inert gas) injection, and closing. Filled and capped, the bag is manually removed from the machine.
Product specifications
- Height-adjustable compact stainless steel construction, mounted on swivel casters
- Integral pump (different type depending on application)
- Bag spout holder with pneumatic locking system
- Tap holder with pneumatic opening
- Venturi vacuum system (antifoam system) to fill bags, time is set in the program
- Inert gas dosing system after the product is filled in order to displace the air that may affect oxygen-sensitive products. Dosing time is regulated or turned off in the program.
- Height and inclination adjustable bar grid top table
- Flowmeter to measure bag volume (different types depending on application)
- Product filling valve with total opening
- Electrical cabinet with a control panel
- Buffer tank with a liquid level sensor
- CIP dummy bag nozzle system with steam sanitization owing to high temperature seals
- Insulated buffer tank for hot filling
- Mono-screw pump when filling high viscosity liquids
- Interchange format parts for the second spout and tap type
- Table version filler without wheels
- Pump ALT-25, lower capacity filler
- Format parts for second bag type, bag + tap holders
- Format parts for pouch-up bags (bag + tap holder + metal funnel)
- Bag spout holder with pneumatic closing
- Additional pneumatic tap holder opening (ABB or RBB)
- Metal funnel for pouch-up bags
- KROHNE electromagnetic flowmeter (higher viscosity liquids, higher accuracy)
- Tri-clamp connection on the filler
- 200 L buffer tank with mono-screw pump (high viscosity liquids)
- 200 L product buffer tank with product level sensors, CIP system, product pump
- 200 L product buffer tank with product level sensors, CIP system
- 250 × 2800 mm roller track
- Table for a carton of empty bags
- 200 L drum filling kit (big-bag holder + filling gun)
- USB data logger on the filling valve
- BIB filler without air compressor
- Ultraclean cover with laminar flow system and HEPA filter
- Cap sterilization with hydrogen peroxide (single head)
