Oil Monoblock
The Oil Monoblock is a compact and synchronized solution that combines rinsing, filling, and closing in one system for the reliable bottling of oils and other viscous liquid products. Designed for stable operation and consistent product quality, it offers flexible configuration options and can also be expanded into a complete bottling line with labeling, accumulation, and conveyor systems.
Main features
Rinsing
The rinsing section ensures reliable bottle preparation before filling, with precise bottle handling and dry cleaning by sterile air blowing. It is designed for repeatable operation, controlled activation, and quick adaptation to different bottle formats.
Bottle deaeration – inert gas injection
The optional bottle deaeration unit replaces the air inside the empty bottle with inert gas before filling to reduce oxygen uptake and protect product quality. It combines vacuum and inert gas injection in a fast and controlled process activated only when a bottle is present.
Filling – direct vacuum system
The filling section is designed for precise and clean filling of oils and other viscous liquids, where stable flow and consistent filling levels are essential. Its direct vacuum principle, synchronized operation, and integrated recovery functions support efficient filling with minimal product loss.
Closing
The closing section provides synchronized and reliable bottle sealing with flexible options for different closure types. It can be configured for one or multiple technologies depending on production needs and packaging requirements.
Key features
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Rotary rinser for reliable bottle preparation
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Bottles gripped by the neck and inverted
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Cam-controlled bottle handling
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Precise positioning above rinsing nozzles
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Sterile air blowing for particle removal
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“No bottle – no spray” system
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Electric height adjustment for quick changeovers
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Additional rinsing applications available
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Optional bottle deaeration before filling
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Vacuum and inert gas exchange process
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Efficient air removal from empty bottles
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Reduced oxygen pickup during filling
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Improved product protection and quality preservation
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Rapid gas exchange cycle
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Unit lowers onto the bottle for treatment
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“No bottle – no injection” system
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Direct vacuum filling principle
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Suitable for oils and viscous liquids
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Stable and consistent filling levels
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Smooth product flow with low agitation
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Bottom product feed for reduced air pockets
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External vacuum unit with product recovery
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Capacitive sensor for product level control
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“No bottle – no fill” with pneumatic bottle lifting
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Integrated CIP system
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Closed cleaning circuit through filling valves
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Dummy bottle cleaning system
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Cleans all product-contact parts
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No disassembly required
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Reduced downtime
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Simplified cleaning procedure
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Supports hygienic operation
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Synchronized bottle closing process
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ROPP capping available
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T-cork application available
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“No bottle – no cap” function
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Cam-operated closing movements
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Single or combined closing configuration
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Reversible turret or separate turret design
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Other options such as GPI screw caps or straight corks
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Monoblock designed for reliable operation, hygienic processing, and easy maintenance.
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Main components made of stainless steel and mounted on a precisely machined base for stable and accurate operation.
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Clean, enclosed design with protected components improves operator safety and reduces wear.
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Modular construction allows easy access for inspection, servicing, and maintenance.
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PLC control system with touchscreen interface for simple and intuitive operation.
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Real-time process overview directly on the control panel.
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Automatic, manual, and cleaning modes provide flexible use in production.
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Optional remote access enables diagnostics, software updates, and process adjustments.
